In fact, before the process even begins, MAGMAsoft displays realistic, predictive, and analytical 3D simulation of your product.
#Magmasoft simulation software
MAGMAsoft Die Cast Process Simulation software boasts realistic mapping of the entire process, from the first step to the last. This software resolves product issues early on as result of using die casting process simulation in conjunction with die design, runner design, and casting parameters. With MAGMAsoft Process Simulation, manufacturers develop optimal filling characteristics, temperature control, cycle times and machine parameters. “We also use MAGMAsoft to troubleshoot existing jobs while trying to solve production problems that arise over the course of manufacturing,” asserts Rick. Unfortunately, there are times when the original casting design is inherently prone to defects such as gas porosity, cold shuts, or shrinkage defects. In conjunction with cutting the bottom line and getting that valuable edge over your competitors, you want to produce products that are unrivaled in quality. “During the early involvement phase of working with the customer, we use simulation tools to suggest design modifications in order to make it easier to cast and less prone to defects.” 2.
“MAGMAsoft is used as early in the development process as possible,” says seasoned manufacturing engineer Rick Zukowski. Conversely, premier aluminum die casting companies use MAGMAsoft’s process simulation to circumvent this unnecessary provisional period.īy reducing scrap, man hours, and rejected parts, clients can cut their bottom line and ultimately increase profits. However, with costly casting trials and tooling modifications, the expenses can grow exponentially before a project even starts. It is a universal desire to lower overhead while producing more profitable, high-quality products. Our years of experience using simulations and numerous projects make us a leader in early involvement and product development. PHB engineers have been using MAGMAsoft for more than 20 years. If you are looking for an aluminum die cast process manufacturer who can successfully and economically assist you from concept to finished product, you need to find a company who utilizes and can apply MAGMAsoft Process Simulation to your project. State-of-the art software now allows for systematic savings of time and resources through the use of a digital replication of the entire casting process. In today’s market, there is no reason to waste funds on prototyping die materials, press time or hundreds of man hours. Thankfully, when there is a complex problem, the best die casting manufacturers can still provide an innovative solution with the use of MAGMAsoft Process Simulation. The software is marketed in its standard version to which different modules are added depending on the client's needs (Steel-Stress-Core & Mold + TT).Why the Best Aluminum Die Casting Process Manufacturers Use MAGMAsoft SimulationĬhallenges will inevitably arise in the manufacturing process as the complexity of some client’s desired features overlap or even conflict with one another. The range of results includes from the behavior during the casting and solidification of the piece to residual stresses and distortion, formation of microstructures and local properties. Extensive knowledge and tangible practical instructions or measures are generated, considering design and process conditions for mold filling, solidification and cooling.
Through Autonomous Engineering, it is possible to use the simulations with MAGMASOFT® in an automated virtual test plan to find different quality and cost objectives, simultaneously. Indeed, using the methodology of Virtual Design of Experiments and Autonomous Optimization, it is possible to establish robust process parameters and cast designs optimized for all casting materials and processes, including heat treatment in an efficient and comprehensive manner. MAGMASOFT® is the comprehensive and effective optimization tool to improve casting quality, optimize process conditions and reduce production costs.
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